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Guy Nielson - Ceramic Boiler Tube Coating

GRIT BLASTING SERVICES | LIQUID COATING APPLICATION | CORROSION INSPECTION

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Founded by Guy M. Nielson in 1935 in Pocatello, Idaho, and over the last 80 years, our work has not gone unnoticed. We are now nationally recognized refractory and industrial ceramic boiler tube coating contractor, and we are continuing to grow.

As the industry leader in our area, we have completed projects for several major clients, including Monsanto, J. R. Simplot, FMC, and sugar and potato processing plants.

 The Industrial Division was created in the early 80's, and we began doing refractory and ceramic coating work. As refractory specialists, we began to expand the services we offered, which allowed us to work with clients across the country.

Power Plants and Paper Mills have depended on Guy Nielson boiler tube coatings to protect equipment and infra- structure as well as improve operations through increased efficiency and availability. Guy Nielson’s array of services and rapid nationwide response provides Power Plants and Paper Mills with a single source, turn-key solution provider that specializes in working in critical path power generation environments.

Our commitment to safety, quality and fast turnaround minimizes outage downtime and delivers consistent results. Our outage services include a combination of inspection, repair, cleaning, abrasive blasting and boiler tube coating services utilizing high performance coatings and linings.

Power Plant Applications

  • Boiler water walls
  • Bag houses
  • Wet and dry scrubbers
  • Water and fuel storage tanks
  • FGD tanks
  • Superheats
  • Economizers
  • Pulverizers
  • Conveyor systems
  • Condenser
  • Water boxes
  • Tube sheets
  • Heat exchangers
  • Circulating water pipeline Air heaters

                                                                                       Mission Critical Outage Solutions 

Boiler Striping and Mapping

OUR STANDARD APPROACH TO BOILERS IS A VALUABLE OUTAGE SERVICE THAT ALLOWS FOR ULTRA SONIC AND OTHER NON- DESTRUCTIVE TESTING TO BE DONE QUICKLY AND EFFECTIVELY IN A DRY AND DUST FREE ENVIRONMENT. OUR STANDARD TO BOILER ELEVATION IMPROVES TEST ACCURACY OF TEST LOCATION DATA YEAR AFTER YEAR

TubeArmor Coating Protection

"Every project we undertake is a new opportunity for us to exceed expectations"

Guy Nielson is the leader in spray applied ceramic coatings for Fireside Boiler Protect. designed to prolong the life expectancy of critical boiler components by addressing slag build up, erosion and corrosion. The cost advantage of TubeArmor protection affords you a cost- effective solution as a industrial coating contractor that will improve the operation of your boiler and prolong the life of your boiler tubes.

 

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As an Industrial coating company innovator in surface protection to the power generation market, GUY NIELSON Boiler Coatings bring reliability, safety, professionalism and integrity to your projects.

 People, Technology and Service makes a difference !

When you work with GUY NIELSON, you know you’ve chosen the new standard in msha.pngboiler tube coating contractors; well- informed and expert input every step of the way. How many coating contractors do you know that employ Engineers, PhD Chemists, a Physicist and back all their work with NACE guideline inspection ?

We comply with health and safety laws, requirements and recognized standards and guidelines appropriate to our activities to protect our employees, contractors, visitors, physical assets and the public.

 

Abrasive Blast Cleaning of Superheats

  • People 
  • Technology
  • Service
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Before
After

 

PROJECT PROFILE ...

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BEFORE

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AFTER

 

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Protecting Economizer Tubes

Repair of wear gouges in a Baghouse

 

The Economizer was abrasive blasted to a white metal finish SSPC-SP5.Abrasive blasting is an important step in the application of TubeArmor coatings

TubeArmor was applied to the Economizer. TubeArmor was selected to offer erosion and corrosion protection To the aging economizer unit

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Over 25,000 sq ft of TubeArmor Ceramic protection has been applied in this 650 MW coal Fired Boiler

 

Boiler Details:

Boiler Manufacture - Foster Wheeler

Boiler Fire Type - Opposed fire in service since 1984

Name Plare rating - Two (650) MW

Primary Fuel - Bituminous

Fuel Origin - Western Kentucky and South Illinois Coal / Petcoke 

Superheat inspection after 2 years in service.

Te TubeAtmor is fully intact with a light layer of visible slag.  

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Craft Work Services

  • Abrasive blasting
  • Ceramic coatings
  • Liquid coating application
  • Rope access painting
  • Boiler tube striping
  • Boiler mapping
  • UT inspection mapping
  • Pipe coating/Pipe lining
  • Concrete coating/secondary/containment

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  • Corrosion condition assessment
  • Maintenance painting program
  • Project management/scheduling
  • NACE guideline Inspections
  • Resource for hire
  • Equipment rental/set-up training
  • Specialty coating development
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Check Out This PDF for More Info

 Boiler Tube Coating

Industrial boilers are essential to many manufacturing processes, providing heat and steam to power machinery and equipment. However, these boilers are subject to harsh environments and conditions, leading to corrosion, erosion, and reduced efficiency over time.

To combat these issues, ceramic coatings have emerged as a popular solution for protecting and enhancing the performance of industrial boilers.The benefits of industrial boiler ceramic coating and how they can help manufacturers to improve the reliability, efficiency, and safety of their operations are essential.

Ceramic coating, a thin layer of ceramic material applied to the surface of industrial boilers, serves as a protective barrier against harsh environmental conditions and enhances the durability and efficiency of the equipment. Boiler ceramic coatings provides a layer of insulation against heat, erosion and corrosion, which can cause damage and reduce the lifespan of the equipment. Industrial ceramic coating can also improve the energy efficiency of boilers by reducing heat loss, reducing fuel consumption and operating costs.

This type of coating is essential in industrial settings where boilers are exposed to extreme temperatures, chemicals, and other elements that can cause significant damage. With ceramic coating, industrial boilers can operate at peak performance levels, making them an indispensable asset for many industries.

To counteract this, ceramic coatings are designed to have a low thermal expansion coefficient, which means that they can expand and contract with the metal substrate without cracking or breaking. They also have high thermal conductivity, allowing them to dissipate heat quickly and evenly, preventing hot spots that could lead to thermal stress.

Industrial coating company and industrial coating contractor that services the US.

 

 

 

 

What is Boiler Tube Coating ? 

There are various types of coatings used for boiler tubes, including ceramic coatings, metallic coatings, and thermal spray coatings. The choice of coating depends on factors such as the operating conditions of the boiler, the type of fuel used, and the specific challenges the boiler system faces.

Overall, boiler tube coating is a crucial aspect of boiler maintenance and operation, helping to ensure the longevity, efficiency, and safety of the boiler system. Proper coating selection, application, and regular inspection are essential to achieving these goals.

Boiler Coating Service for the intire United States: Alabama, Alaska, Arizona, Arkansas, California, Colorado, Connecticut, Delaware, Florida, Georgia, Idaho, Illinois, Indiana, Iowa, Kansas, Kentucky, Louisiana, Maine, Maryland, Massachusetts, Michigan, Minnesota, Mississippi, Missouri, Montana, Nebraska, Nevada, New Hampshire, New Jersey, New Mexico, New York, North Carolina, North Dakota, Ohio, Oklahoma, Oregon, Pennsylvania, Rhode Island, South Carolina, South Dakota, Tennessee, Texas, Utah, Vermont, Virginia, Washington, West Virginia, Wisconsin, Wyoming